gue lagi audit data logging di roastery. ternyata selama ini banyak data yang tidak tercatat atau tercatat tidak konsisten. pas mau trace balik batch yang bermasalah, susah banget karena datanya...
situasinya sekarang: mesin sudah jalan hampir full capacity 6 hari seminggu. ada beberapa klien baru masuk bulan ini dan gue harus tolak atau delay order karena tidak sanggup ngejar. opsi yang gue...
ngomongin automation di roastery: dari yang sederhana seperti conveyor loading, auto destoner, sampai optical sorter. semua ini ada ROI-nya tapi juga ada minimum scale supaya masuk akal secara...
gue akui beberapa tahun pertama cenderung reactive, tunggu ada yang bunyi aneh atau performa mesin terasa beda baru di-cek. hasilnya pernah kan downtime di saat yang paling tidak tepat, pas order...
gue lagi debat sama tim soal frekuensi cupping untuk QC. ada yang bilang harusnya cupping tiap batch supaya tidak ada yang lolos, ada yang bilang itu tidak efisien dan buang waktu kalau volumenya...
saya lagi nyusun ulang alur kerja di roastery. dari penerimaan green bean sampai packaging keluar. sekarang masih banyak bottleneck, terutama di bagian cooling dan packaging setelah roast. yang bikin...
not writing this like a tutorial, just honestly stuck on it. Tablet-based floor logging helps, but only where wifi stops behaving badly i keep hearing strong opinions, almost none of them survive...
Same-day fulfillment sounds great for sales, but several roastery teams told me it keeps pushing production into reactive mode. Small plan changes, partial roast decisions, and packaging interruption...
throwing this here because the topic is getting louder and my confidence is not getting better. Maintenance windows disappear first whenever sales momentum gets exciting forum talk makes it sound...
saya baru sadar stock management di roastery kami masih berantakan. green bean masuk kadang tidak langsung dicatat, roast bean keluar dicatat manual di excel. hasilnya sering tidak sinkron antara...
jujur order management di roastery gw masih sangat manual. order masuk via WA, dicatat di notes hp, diketik ulang ke excel pas mau jadwalin produksi. dengan volume yang mulai naik, proses ini mulai...
lagi mikirin soal struktur tim untuk roastery yang sudah mulai scale. selama ini semua orang handle banyak hal sekaligus, head roaster merangkap QC merangkap kadang ikut packing. di volume 200-500kg...
A lot of teams already log roast data properly, but then someone still copies finished numbers, yield, or batch output into another system for finance or stock movement. Nobody sees it as a serious...
jujur selama ini roastery saya jalan tanpa SOP tertulis. semua prosedur ada di kepala saya dan 2 orang operator. hasilnya lumayan konsisten selama ini. masalah baru muncul pas ada operator baru...
this one keeps coming back around me lately. Shipping promise templates are creating problems because they outlive real capacity on paper it should be cleaner than this. real batches say otherwise...
I am hearing more teams use hard dispatch cut-off windows so late orders do not keep exploding the roast and packing plan. Sales usually hates the rule at first, but operations says it is the only...
not writing this like a tutorial, just honestly stuck on it. Inventory counts look accurate until sample stock and internal use get ignored again i keep hearing strong opinions, almost none of them...
not writing this like a tutorial, just honestly stuck on it. Packaging shortages are less dramatic now, but smaller misses still wreck dispatch days i keep hearing strong opinions, almost none of...
Some teams are now writing formal re-roast or hold rules for batches that land outside color, time, or cup expectations. Before, these calls were often left to the most senior operator. I can see why...
this one keeps coming back around me lately. ERP adoption looks clean in demos and chaotic on the actual production floor on paper it should be cleaner than this. real batches say otherwise. one run...