manual sorting vs AI optical sorter: which one makes more sense at which scale? | Processing & Quality Forum | Clorofile
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manual sorting vs AI optical sorter: which one makes more sense at which scale?

B
dua minggu yang lalu
it's been a few years since the coffee specialty industry started taking it seriously with optical sorter and computer-based systems vision for the deficiency. Want to share an observation and ask for another experience.

It's a commercial optical sorter like Bühler Sortex or Satake and Key Technology using a combination of cameras and often also color sensors plus NlR (Near Infrared) for detection. For visible devices such as black bean, sour bean which color off, broken, shell, accuracy about 99% + for high throughputs can be achieved. Speed is much higher than manual.

But what's interesting is the NlR side: it can detect an invisible internal asset. sour bean, which is secretly fermented on the inside, but the surface is still normal, it can be flagged by NlR because of the change in chemical composition in the seeds. manual sorting cannot detect this because it can only see the surface.

The problem that I see: this commercial-grade engine costs from about $50,000 to $200,000 more. to scale small farmers or medium processor Indonesia, this is unrealistic. Is there a middle option, or is the model service / toll sorting that can be accessed together already in Indonesia?
7 Replies
T
satu minggu yang lalu
there are already starting options there are several players in Indonesia: shared optical sorter with a toll fee per batch system sent. It's still limited to certain areas and the minimum scale is usually about 10,200 kg per run. For a cooperative or a farm group that can consolidate lot, this could be a feable access. But the ashenessis is still low and not every original has access to this model's service.
A
satu minggu yang lalu
on the most realistic field for small scales still density sort first with brine table or flowing water, further manual sorting hand- picking. it's not as bad as it looks if the afternoon's been trained properly. those 10-15-year-old farmers at this job, finger feeling and their vision to detect a department that can't be underestimated, especially for a certain kind of deterrent.
V
satu minggu yang lalu
i still don't know about NIR for coffee. That's the technology. What does it work like? Is it the same one used in the supermarket for product scans?
B
satu minggu yang lalu
NlR for coffee is different from a barcode scanner. The principle: every organic compound absorbs infrared light on a unique wavelength depending on its chemistry. The coffee beans that contain more and more of that particular acid or components of fermentation will have a different absorption pattern than a clean seed. machine reads this pattern and compared it to a reference database for flags. reality-time process when the seed passes through the sensor, there is no manual reference.
E
satu minggu yang lalu
to be honest with you, three seasoned sorers with a double-pass-sorting system still provide an acceptable and costal result of the machine. but there's one thing you can't handle with a manual: the consistency of the day when the stamina sorter is already down at the end of the shift. the fourth or fifth hour of accuracy is clearly down. the batch that was checked at the beginning of the hour and the end could have been a different quality.
L
satu minggu yang lalu
does anyone know that in Indonesia there's an optical filter entry- level of more affordable Chinese producers? Because Korean and Swiss brands are worth less than the range of small-middle processor.
T
satu minggu yang lalu
there's a few Chinese brands like Beltaran or Lucky Bell that are already in the South East Asian market with a $15,000-$ 30,000 range for a basic color sorter model. accuracy is not as well as Bühler or Satake for complex tasks, but for basic color and size sorting it's been quite useful. Some premium buyer in Indonesia was already used to pre@-@ cleaning before the final pass manual. must find an agent who can provide a religious after- sales support because his maintenance is important.

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